Showing posts with label UHMW-PE. Show all posts
Showing posts with label UHMW-PE. Show all posts

Ultra-high molecular weight polyethylene plastic composite pipe

Ultra-high molecular weight polyethylene plastic composite pipe
Ultra-high molecular weight polyethylene plastic composite pipe
Ultra-high molecular weight polyethylene plastic composite pipe, tube is ultra high molecular weight polyethylene pipe for abrasion or corrosion resistant lining material , direct contact with the media working conditions ; to pipe ( pipe , spiral pipe, seamless pipe , etc. ) for voltage protection of the outer tube , the two composite made through a special process equipment, complementary advantages.

Products while retaining the performance advantages of UHMWPE on , but also has the following new features:

Can withstand higher pressure: pressure composite pipe up 5Mpa-8Mpa, to meet mine filling, tailings transport crude oil transportation and other requirements for the use of high-pressure pipelines .
Can withstand higher temperatures : With the support of steel protection , high temperature deformation of UHMWPE pipe can be overcome , so that the operating temperature can be increased to about 100 ℃.

Overcome the low hardness of the plastic tube , easy bending , sagging defects, as the workshop process pipe or open overhead pipes will be more beautiful.
Supporting technologies mature : Di Hao has been declared " ultra high molecular weight polyethylene plastic composite wear-resistant pipe fittings " and " ultra- plastic composite pipe for expansion joints ," two utility model patents , the corresponding supporting technology is very mature pipeline .

UHMWPE wear pipe


Ultra-high molecular weight polyethylene (UHMWPE) is a new kind of engineering thermoplastics with more than 3 million viscosity-average molecular weight. Ultra-high molecular weight polyethylene pipe has superior performance over conventional HDPE pipe such as very high wear resistance, impact resistance, excellent resistance to internal pressure strength, resistance to environmental stress cracking, intrinsically self-lubricating, anti-adhesion, low temperature resistance and excellent chemical resistance.

Ultra-high molecular weight polyethylene (UHMW-PE) is the role of special catalyst, polymerization of viscosity-average molecular weight greater than 2.5 million engineering thermoplastics . Ultra high molecular weight polyethylene pipe with high wear resistance, friction coefficient is extremely small , impact resistance , corrosion resistance, non-scaling , the excellent anti- pressure strength , resistance to environmental stress cracking resistance, good self-lubricating , anti-stick attached , unique low temperature resistance , excellent chemical stability, superior performance , is the most cost-effective pipeline was wearable , long-term at -269 degrees to +80 degrees working conditions , are widely used in metallurgical and mining beneficiation , power plants, grain silos , acid and alkali transport , tailings, slurry and coal transportation , terminals, shipyards, oil, natural gas , textiles, paper , food, chemical , mechanical, electrical and other industries.

    Can be a lot of use in wastewater treatment , pipelines , there are pipeline external corrosion requirements for long-distance transmission of great significance ; due to the thermal conductivity of this pipe is not ten thousand times smaller pipe , can greatly reduce the cost of transporting pipe insulation for the winter in cold regions and transportation of crude oil and other materials are of great significance , can be replaced by stainless steel, wear-resistant alloy tube , plastic composite pipe and other special pipe.

1 wear characteristics
Ultra-high molecular weight polyethylene pipe molecular weight of up to 250 million more than the tube , the friction coefficient is extremely small , it has a high resistance to sliding friction capability. Wear six times higher than normal alloy steel , stainless steel, 29 times . Is 19 times the phenolic resin , nylon six seven times , five times polyethylene , greatly improve the life of the pipeline.

2 the corrosion resistance
UHMW-PE is a saturated molecules structure, so its high chemical stability, corrosion resistance of the product can be harsh chemicals , strong acids except for some slight corrosion at high temperatures , as in other lye , acid in from corrosion. Can be used in a concentration of less than 85% of concentrated hydrochloric acid at a concentration of less than 80% sulfuric acid , nitric acid concentration of less than 20% of the performance is quite stable.

3 anti- impact resistance
In the existing engineering plastics highest impact toughness of ultrahigh molecular weight pipeline , many materials in serious or repeated shock of the explosion would crack , damaged, broken or surface stress fatigue . The product according to GB1843 standards, Izod impact test without damage, and strong to withstand external shocks, internal overload and pressure fluctuations.

4 self-lubricating
Since the ultrahigh molecular weight polyethylene tube containing a waxy substance , and good self-lubricating . Friction coefficient (196N, 2.5 hours) only 0.217MN / m (GB3960). Oil lubricated sliding properties than their steel or brass . Especially in harsh environments , dust, sand and more places , the product itself more fully dry lubricating properties displayed . Not only freedom of movement and protection of related artifacts do not wear or strain.

5 low temperature resistance
Ultrahigh molecular weight polyethylene pipe excellent in low temperature resistance , impact resistance , abrasion resistance of minus 269 degrees when substantially constant . Is a kind of plastic is currently the only operating at near absolute zero temperature. Meanwhile, the optimum temperature of UHMWPE pipe width , long-term work at a temperature of -270 ℃ to 80 ℃ .

6  easy scaling of
Because of ultra high molecular weight polyethylene pipe friction coefficient is small and non-polar , so it has good adhesion to the surface of non- pipe finish . Existing materials in general PH value of 9 or more media in both scale , ultra-high molecular weight polyethylene pipe is not scaling, this feature is used for the power plant fly ash system has great significance. In crude oil, mud and other pipelines is also very applicable .

7 long service life
UHMWPE molecular chain unsaturated genes less fatigue strength of more than 50 million times , optimal resistance to environmental stress cracking resistance , resistance to environmental stress cracking > 4000h, is more than 2 times the PE100 , buried about 50 years of use , still maintain more than 75% of the mechanical properties.

8 easy to install
Ultra-high molecular weight polyethylene (UHMW ---- PE) pipe unit pipe length accounts for only one-eighth the weight of steel , making loading and unloading, transportation, installation more convenient , and can reduce labor intensity of workers , UHMW-PE pipe aging resistance strong , 50 years aging. Whether on the ground erection, or can be buried underground . When installing either welded or flanged connections are safe, reliable, convenient , no corrosion, saving labor , which fully reflects the use of ultra high molecular weight polyethylene pipe "energy , environmental, economic , and efficient" superiority.

9 other features
Ultra high molecular weight polyethylene pipe can still suck , suck noise , antistatic, electronic shielding capability , non-absorbent , light weight, easy machining , coloring and other prominent features.

UHMW-PE

Ultra-high molecular weight polyethylene (UHMWPE) is a new kind of engineering thermoplastics with more than 3 million viscosity-average molecular weight. Ultra-high molecular weight polyethylene pipe has superior performance over conventional HDPE pipe such as very high wear resistance, impact resistance, excellent resistance to internal pressure strength, resistance to environmental stress cracking, intrinsically self-lubricating, anti-adhesion, low temperature resistance and excellent chemical resistance.

Ultra-high molecular weight polyethylene (UHMW-PE) is developing very quickly , before the 1980s, the world's average annual growth rate of 8.5% , after the 1980s , the growth rate as high as 15 % to 20 %. Moreover, China's average annual growth rate of over 30 %. 1978 World consumption of 12,000 ~ 12,500 tons , while in 1990 the world demand of about 50,000 tons , of which the U.S. accounted for 70 %. 2007-2009, China has gradually become the world's plastics factory , super molecular weight polyethylene industrial development is very rapid .

Features ultra-high molecular weight polyethylene pipe

  • High wear characteristics of ultrahigh molecular weight of up to 200 million or more , small abrasion index , 6.6 times higher than normal wear alloy . Greatly improve the life of the pipeline .
  • High impact resistance , the products meet GB1843 standards , the impact toughness of the highest value of the product in an existing engineering plastics .


This product can be resistant to corrosion erosion harsh chemicals.

  • Good self- lubricating self-lubricating well. Low coefficient of friction . Surface is not attached , no scaling .
  • The unique low temperature resistance of this product is excellent low temperature performance , long-term work at a temperature of -50 ℃ to 80 ℃ .
  • Excellent corrosion cracking resistance to environmental stress cracking resistance optimal resistance to environmental stress cracking > 4000h, is more than 2 times the PE100.
  • Easy installation accounts for only one-eighth the weight of steel , making loading and unloading, either welded or flanged connections are available to install , safe, reliable, convenient , no corrosion, saving labor.



Applications
Bearing capacity of ultra high molecular weight polyethylene pipe , impact resistance , wear resistance , corrosion resistance, low temperature resistance and are exponentially increase self-lubricating , can be used for oil , coal , mining , water supply , electricity, chemical and other fields . Because of its excellent performance, security, reliability and reasonable price , the products will gradually replace metal pipes and other plastic pipe .


Economy
Price ultra high molecular weight polyethylene pipe , lower than conventional steel , coupled with a low friction coefficient , flow capacity , high impact strength, corrosion resistance , abrasion resistance, weather resistance , and many other factors contrast , its performance is far more than other plastics prices pipes and pipe.

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