Orifice Flanges


Two Orifice Flanges are called an orifice flange union. Each flange comes with two pipe taps for measuring the pressure drop of the flow through an orifice plate. Orifice plates do not come with the flanges and are sized based on the requirements of the process. Two jack screws are used to spread the flanges apart in order to change the orifice plate. This flange is normally available in weld neck, slip-on, and threaded flanges. These flanges have a raised face.

An Orifice Flange is similar in almost every aspect to their respective flanges, except that they have holes in the side of the flange perpendicular to the bolt holes. These holes act as instrumentation outlets for such things as pressure gauges, flow speedometers etc. These flanges are widely used in conjunction with orifice meters for measuring the rate of flow of liquids and gases.
Orifice-Flange
Orifice Flanges are installed in a straight run of pipe in order to avoid turbulence at the plate. As a rule of thumb, an orifice flange has ten diameters of straight pipe upstream and five diameters of pipe downstream. There are guidelines set out in the industry for accurate results.

An Orifice Flange is intended for use instead of standard pipe flanges when an orifice plate or flow nozzle must be installed. Pairs of pressure tapings are machined into the Orifice Flange, making separate orifice carriers or tapings in the pipe wall unnecessary. This type of flange includes the orifice plate with data tap, a pair of flanges with integrated taps, a set of gaskets, bolts and nuts and a jackscrew to assist separating the flanges for orifice inspection.
Design can be with RF or RTJ weld neck flanges or RF slip-on flanges. The orifice plates are centered within very close tolerances of the standards.
An Orifice plate is a device used for measuring flow rate. Either a volumetric or mass flow rate may be determined, depending on the calculation associated with the orifice plate. It uses the Bernoulli’s principle which states that there is a relationship between the pressure of the fluid and the velocity of the fluid. When the velocity increases, the pressure decreases and vice versa.

An Orifice plate is a thin plate with a hole in the middle. It is usually placed in a pipe in which fluid flows. When the fluid reaches the orifice plate, the fluid is forced to converge to go through the small hole; the point of maximum convergence actually occurs shortly downstream of the physical orifice, at the so-called vena contracta point As it does so, the velocity and the pressure changes. Beyond the vena contracta, the fluid expands and the velocity and pressure change once again. By measuring the difference in fluid pressure between the normal pipe section and at the vena contracta, the volumetric and mass flow rates can be obtained from Bernoulli’s equation.

Orifice-FlangeWhen installing the orifice plate flange the pressure taps need to be at the same elevation to each other. The assumption when making the calculation for the orifice plate is that static head of the tubes is the same on both sides of the orifice plate. Pressure taps should not be installed facing down as the taps could become plugged with debris in the line.

Weld Neck Orifice Flanges are butt-welded into the pipeline. The inside diameter (bore diameter) of the pipe should be specified when ordering. Weldneck orifice flanges are available in ANSI classes 300, 600, 900, 1500 and 2500. They are not available in ANSI 150 sizes because the thickness of ANSI 150 flanges are not enough to allow for drilling pressure taps.

Standards, Dimensions & Weight
  • 300# Slip-On Orifice Flange
  • 300# Weld Neck Orifice Flange
  • 600# Weld Neck Orifice (raised face and RTJ ring type joint) Flange
  • 900# Weld Neck Orifice (raised face and RTJ ring type joint) Flange
  • 1500# Weld Neck Orifice (raised face and RTJ ring type joint) Flange
  • 2500# Weld Neck Orifice (raised face and RTJ ring type joint) Flange
Orifice Flange
Orifice flange draws :
  • Size: 1/2” to 60”, DN 12mm to DN 1500mm
  • Pressure class: Class 150 to Class 2,500, PN 2.5 to PN 250
  • Slip On Class 300
  • Threaded Class 300
  • Facing: RF / RTJ


Material:
Cabon steel: A105, A350 LF2
Stainless steel: A182 F304/F304L/F316/F316L/F321
Alloy steel: F11, F12
Packing: plywood case and plywood pallet

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