Showing posts with label Pipe flanges. Show all posts
Showing posts with label Pipe flanges. Show all posts

Applications of flanges

Flanges are integral parts of many engineering and plumbing projects. In many applications, engineers need to find a way to close off a chamber or cylinder in a very secure fashion, usually because the substance inside must differ from the substance outside in composition or pressure.


They do this by fastening two pieces of metal or other material together with a circle of bolts on a lip. This “lip” is a flange.

Plumbing
You can connect two sections of metal piping by soldering or welding them together, but pipes connected in this way are very susceptible to bursting at high pressures. A way of connecting two sections of pipe more securely is by having flanged ends that you can connect with bolts. This way, even if gases or liquids build up to high pressures inside the pipe, it will often hold with no problem.

Spec blind flange usage
Spec blind flange usage
Mechanics
In order to connect two sections of a large, enclosed area, it is often best to used flanges and bolts. An example of this is the connection between the engine and the transmission in an automobile. In this case, both the engine and the transmission contain a number of moving parts that can easily get damaged if they get dust or other small objects inside of them. By connecting the outer casings of the engine and transmission in this way, engineers protect the inner workings of both.

Electronics
Flanges have a specific purpose in cameras and other electronic devices. Though flanges in such items do not usually have to sustain high pressures, they do have to hold tight so they can keep out harmful particles. These flanges are usually found connecting two different materials, such as the glass of a lens and the rest of the body of the camera.

Flange Materials Specification

Dimensions from carbon steel and stainless steel flanges are defined in the ASME B16.5 standard. The material qualities for these flanges are defined in the ASTM standards.
These ASTM standards, define the specific manufacturing process of the material and determine the exact chemical composition of pipes, fittings and flanges, through percentages of the permitted quantities of carbon, magnesium, nickel, etc., and are indicated by "Grade".
For example, a carbon steel flange can be identified with Grade F9 or F11, a stainless-steel flange with Grade F316 or Grade F321 etc..
Below you will find as an example a table with chemical requirements for fittings ASTM A403 Grade WP304, WP304L, WP316L and a table with frequent Grades, arranged on pipe and pipe-components, which belong together as a group. As you may be have noted, in the table below, ASTM A105 has no Grade. Sometimes ASTM A105N is described;
"N" stands not for Grade, but for normalized. Normalizing is a type of heat treatment, applicable to ferrous metals only. The purpose of normalizing is to remove the internal stresses induced by heat treating, casting, forming etc.
Carbon Steel Flange
ASTM A105, ASTM A350 LF1, LF2 CL1/CL2, LF3 CL1/CL2
ASTM A694 F42, F46, F48, F50, F52, F56, F60, F65, F70
Stainless Steel Flange
ASTM A182 F304/304L, F316/316L, F316H, F310, F321, F44 (UNS S31254)
Alloy Steel Flange
ASTM A182 F1, F5a, F9, F11, F12, F22, F91
Chemical Requirements (Composition, %, max)
Material SymbolCMnPSSiNiCrMoCuNVCo
ASTM A1050.350.60-1.050.0350.0400.10-0.350.400.300.120.40_0.08_
ASTM A350 LF20.300.60-1.350.0350.0400.15-0.300.400.300.120.40_0.080.02
ASTM A182 F3040.082.000.0450.0301.008.0-11.018.0-20.0_____
ASTM A182 F304L0.032.000.0450.0301.008.0-13.018.0-20.0_____
ASTM A182 F3160.082.000.0450.0301.0010.0-14.016.0-18.02.00-3.00____
ASTM A182 F316L0.032.000.0450.0301.0010.0-15.016.0-18.02.00-3.00____
ASTM A182 F3210.082.000.0450.0301.009.0-12.017.0-19.0_____
EN 10025 S235JR0.201.400.0450.045_____0.009__
20Mn0.17-0.230.70-1.000.0350.0350.17-0.370.300.25 0.25   
200.17-0.230.60-1.000.0300.0200.17-0.370.250.25 0.25   
16Mn0.13-0.191.20-1.600.0300.0200.20-0.600.300.30 0.25   
Mechanical Requirements
Material SymbolTensile Strength, min, MPaYield point, min, MpaElongation, min, %Reduction of area, min, %Hardness, max, HBMin. Impact
Average, J
Test Temperature, °C
ASTM A1054852502230187  
ASTM A350 LF2485-6552502230 20-46
ASTM A182 F3045152053050   
ASTM A182 F304L4851703050   
ASTM A182 F3165152053050   
ASTM A182 F316L4851703050   
ASTM A182 F3215152053050   
20Mn4502752450197  
204102452555156  

Flanges Packing

Steel flanges must be packed with seaworthy packing method then delivery to customers, usually the packing way include wooden box, wooden pallet, iron & steel cage, iron & steel pallet etc.
big scale forging product
big scale forging product

Steel cage
The packing way of iron & steel cage

Tensile membrane
Tensile-membrane

The packing way of plywood box
The packing way of plywood box
The Rust Prevention for Steel Flanges
The normal rust prevention treatment for steel flanges include yellow (Golden) paint Coating, black paint coating or black phosphating treatment, varnish paint coating, varnish antirust oil coating, electro galvanizing coating (Cold), hot dip galvanizing coating etc.

The Packing Works for Steel Flanges
Steel flanges must be packed with seaworthy packing method then delivery to customers, usually the packing way include wooden box, wooden pallet, iron & steel cage, iron & steel pallet etc. Because of the normal wooden boxes or wooden pallets have to do fumigation treatment, we usually use plywood pallet or plywood case or box to pack steel flanges without fumigation treatment. Whatever plywood or iron & steel packing way, they must be seaworthy, strong, waterproof and easy for loading and unloading.

Shipping mark stick to outside of package.

Dispatch:
The final process of dispatch is the most tedious of all , and heavy duty cranes are used for it. With the help of our extensive delivery chain we can ensure time critical deliveries at the behest of our esteemed clients. We are indeed privileged to be able to serve and live upto their expectations and occupy unparalleled postion of Flange makers in China.

Ring Type Joint Flange


Ring Type Joint Flange is a method of ensuring leak proof flange connection at high pressures. A metal ring is compressed into a hexagonal groove on the face of the flange to make the seal. This jointing method can be employed on Weld Neck, Slip-on and Blind Flange.
Standards, Dimensions & Weight
Specifications:

Size: 1/2” to 60”, DN 12mm to DN 1500mm view...
Pressure class: Class 150 to Class 2,500, PN 2.5 to PN 250
Facing: RF / RTJ

Material:view...
Cabon steel: A105, A350 LF2
Stainless steel: A182 F304/F304L/F316/F316L/F321
Alloy steel: F11, F12
Packing: plywood case and plywood pallet

Threaded Flanges


Threaded (Screwed) flange is similar to the Slip-On flange, but the bore is threaded. Its chief merit is that it can be assembled withour welding, explaining its use in low pressure services at ordinary atmospheric temperatures, and in highly explosive areas where welding create a hazard.

Standards, Dimensions & Weight
Uses of threaded flanges :
  • Threaded flanges can be fitted to pipes of various sizes without welding and this is one chief benefit for which these flanges are highly demanded.
  • They can be used in extremely high pressure applications, particularly at or near atmospheric temperature, where the necessary post weld heat treatment is not possible.
  • They are ideal for small diameter piping applications.
  • They are economical and time saving devices.
  • These threaded flanges are normally designed for non-cyclic applications.
  • The flanges are suitable to be used in applications where welding is hazardous.
  • They can be used in highly explosive areas.
Specifications:
Size: 1/2” to 60”, DN 12mm to DN 1500mm
Pressure class: Class 150 to Class 2,500, PN 2.5 to PN 250
Facing: RF / RTJ

Material:view...
Cabon steel: A105, A350 LF2
Stainless steel: A182 F304/F304L/F316/F316L/F321
Alloy steel: F11, F12

Type: Welding-neck flange, slip on flange, screwed flange, blind flange, lap joint flange, socket-welding flange
Packing: plywood case and plywood pallet

Socket Welding Flanges

The socket welding flange is similar to a slip-on flange except it has a bore and a counterbore dimension. The counterbore is slightly larger than the O.D. of the matching pipe, allowing the pipe to be inserted into the flange similar to a slip-on flange. The diamter of the smaller bore is the same as the I.D. of the matchine pipe A restriction is built into the bottom of the bore which sets as a shoulder for the pipe to rest on. This is eliminates any restriction in flow when using a socket welding flange.


Standards, Dimensions & Weight
Specifications:
Size: 1/2” to 60”, DN 12mm to DN 1500mm
Pressure class: Class 150 to Class 2,500, PN 2.5 to PN 250
Facing: RF / RTJ

Material:
Cabon steel: A105, A350 LF2
Stainless steel: A182 F304/F304L/F316/F316L/F321
Alloy steel: F11, F12
Packing: plywood case and plywood pallet

Ring Type Joint Flange

Pipe flange is a method of connecting pipes, valves, pumps and other equipment to form a piping system. It also provides easy access for cleaning, inspection or modification.

Ring Type Joint Flange is a method of ensuring leak proof flange connection at high pressures. A metal ring is compressed into a hexagonal groove on the face of the flange to make the seal. This jointing method can be employed on Weld Neck, Slip-on and Blind Flange.
Standards, Dimensions & Weight
Specifications:
Size: 1/2” to 60”, DN 12mm to DN 1500mm
Pressure class: Class 150 to Class 2,500, PN 2.5 to PN 250
Facing: RF / RTJ

Material:
Cabon steel: A105, A350 LF2
Stainless steel: A182 F304/F304L/F316/F316L/F321
Alloy steel: F11, F12
Packing: plywood case and plywood pallet

Get in Touch

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Sunny Steel provide a wide range of steel products as Steel pipes, Seamless tube and seamless pipes, Alloy pipes, Pipe fittings, Composite steel pipe used in the industry, construction etc.
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