Showing posts with label Seamless pipes. Show all posts
Showing posts with label Seamless pipes. Show all posts

JIS G3462 boiler tubes

JIS G3462 boiler tubes
JIS G3462 boiler tubes
boiler tubeboiler tubesheat exchanger tubesJIS G3462JIS G3462 STB A12JIS G3462 STB A13JIS G3462 STB A24Seamless pipeSeamless Pipesseamless steel tubesSeamless tubeseamless tubessteel tube
JIS G3462  is a JIS standard refers to alloy steel boiler tubes and heat exchanger tubes. This steel tubes is used in carbon steel pipes for tube heat-exchange inside and outside, such as boiler water steel pipe, superheater tube, condenser tube and more.
However, it is not applicable to the steel tubes for heating furnace and steel heat exchanger tubes for low temperature service.

The size range of  JIS G3462 boiler tubes(mm):

  • Outer Dimensions: 19.05mm-168.3mm
  • Wall Thickness:2.0mm-14 mm
  • Length: max 19000mm

Application of JIS G346s seamless tubes:

  • used for exchanging heat on the inside and outside of the tube, such as water tubes, smoke tubes, superherater tubes, air preheater tubes, etc. of boilers, and heat exchanger industries.
  • it is not applicable to the steel tubes for heating furnace and those for heat exchangers for low temperature service.

The main products of steel / steel grade:

  • JIS G3462 STB A12
  • JIS G3462 STB A13
  • JIS G3462 STB A24

Corresponding to international standards

  • ISO 9329-2:1997 Seamless steel tubes for pressure purposes-Technical delivery conditions-Part 2: Unalloyed and alloyed steels with specified elevated temperature properties.
  • ISO 9330-2:1997 Welded steel tubes for pressure purposes-Technical delivery conditions-Part 2: Electric resistance and induction welded unalloyed and alloyed steel tubes with specified elevated temperature properties.

Delivery Condition:

  • Heat treatment,Annealed, Normalized, Normalized and Tempered

Surface treatment:

  • Oil-dip, Varnish, Passivation, Phosphating, Shot Blasting
  • Painting as requested.

Chemical composition of JIS G3462 heat exchanger tubes(%):

GradeCSiMnPSCrMo
JIS G3462 STB A120.10~0.200.10~0.500.30~0.80<0 td><0 td>0.45~0.65
JIS G3462 STB A130.15~0.250.10~0.500.30~0.80<0 td><0 td>0.45~0.65
JIS G3462 STB A24<0 td><0 td>0.30~0.60<0 td><0 td>1.90~2.600.87~1.10

Mechanical behavior of JIS G3462 heat exchanger tubes (%):

Gradetensile strength kgf/mm²{N/mm²}yield strength kgf/mm²{N/mm²}
JIS G3462 STB A12<39{382}<21{206}
JIS G3462 STB A13<42{412}<21{206}
JIS G3462 STB A24<42{412}<21{206}

Tolerance on Outside Diameter in JIS G3462

O.D.TOLERANCE ON OUTSIDE DIAMETER
HOT ROLLED SEAMLESS PIPESSEAMLESS PIPES THROUGH QUENCH AND NORMALIZEDCOLD DRAWN SEAMLESS PIPES THRONG, THE HOT TREATMENT EXCEPT QUENCH AND NORMALIZEDELECTRIC WELDED PIPES EXCEPT COLD DRAWNCOLD DRAWN ELECTRIC WELDED PIPES
MM
< td>+0.4
-0.8
±0.25±0.10±0.15±0.10
<25.40±0.25±0.15±0.20±0.15
<40-50±0.25±0.20±0.25±0.20
<50.60±0.25±0.25±0.30±0.25
<60-80±0.30±0.30±0.40±0.30
<80.100±0.40±0.40-0.60,+0.40±0.40
<100-120+0.4
-1.2
-0.60,+0.40-0.60,+0.40-0.80,+0.40-0.60,+0.40
<120-160-0.80,+0.40-0.80,+0.40-1.00,+0.40-0.80,+0.40
<160-200-1.8,+0.4-1.20,+0.40-1.20,+0.40-1.20,+0.40-1.20,+0.40
<200-2.4,+0.4-1.60,+0.40-1.60,+0.40-1.60,+0.40-1.60,+0.40

Tolerance on Wall Thickness in JIS G3462

WALL
THICKNESS
(MM)
HOT ROLLED SEAMLESS PIPECOLD DRAWN SEAMLESS PIPEELECTRIC WELDED PIPE
O.D(MM)O.D(MM)O.D(MM)
< td><100< td><40< td><40
(%)
< td>---0,+0.4mm+22
-0
-0,+0.3mm+18
0
<2-2.4-0,+40-+20
-,0
+18
-0
<2.4-3.8-0,+35-0,+35
<3.8-4.6-0,+23-0,+33
<4.6-0,+28-0,+28

Tolerance on the Length in JIS G3462

ITEMTOLERANCE AN LENGTH
OD<50mm td><7m td>-0, +7mm
<=7mEvery 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm
OD<=50mm<7m td>-0, +10mm
<=7mEvery 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm
OD: Outside Diameter

JIS G3456 Seamless tubes for high pressure service

JIS G3456 Carbon steel pipes, Seamless pipes for high temperature service at a temperature over 350 Degrees celsius.

Standard:

JIS G 3456:2010
JIS, Japanese Industrial Standards specifies the standards used for industrial activities in Japan.

Size range of JIS G3456(mm):

  • Outer Dimensions: 19.05mm- 114.3mm
  • Wall Thickness:2.0mm -14 mm
  • Length: max 16000mm

Application:

  • Carbon steel pipes for pressure service
  • High pressure service and high temperature service at  a temperature over 350 Degrees celsius

Packing:

  • Be packed in Bare/bundles/crates/crate protection at the both sides of tubes or as per customers’ requirements .
  • Surface: Varnish coating
  • Ends: Beveled or Plain ends with Plastic caps
  • Painting: as requested.

Inspection & Certification:

1) Certification: ISO, API, ASTM, DIN etc.
2) Mill Test Certificate: EN10204/3.1B
3) Third party inspection: SGS, BV, Lloyds etc.

The main products of steel / steel grade:

  • JIS G3456 STPT370
  • JIS G3456 STPT410
  • JIS G3456 STPT480

Chemical Compositions(%) of JIS G3456

Standard/ GradeCSiMnPS
JIS G3456 STPT370≤0.250.10-0.350.30-0.90≤0.035≤0.035
JIS G3456 STPT410≤0.300.10-0.350.30-1.00≤0.035≤0.035
JIS G3456 STPT480≤0.330.10-0.350.30-1.00≤0.035≤0.035

Mechanical Properties of JIS G3456

Standard/ GradeYield Strength (Mpa)Tensile Strength (Mpa)Elongation (%)
JIS G3456 STPT370≥216≥370≥30
JIS G3456 STPT410≥245≥410≥25
JIS G3456 STPT480≥275≥480≥25

Tolerance on Outside Diameter and Wall Thickness in JIS G3456



    APPLICATIONTOLERANCE ON OUTSIDE DIAMETERTOLERANCE ON WALL THICKNESS
    Hot Rolled
    Seamless Pipes
    < mmspan>±0.5mm< mmspan>±0.5mm
    <50-160mm±1%
    <160-200mm±1.6mm<4mm±12.5%
    <200mm±0.8%
    More that 350mm, the
    Tolerance is ±0.5%
    Cold Drawn
    Seamless Pipes
    and Electric Resistant
    Welded Pipes
    < mmspan>±0.3mm< mmspan>±0.2mm
    <40mm±0.8%<2mm±10%
    More than 350 mm the
    Tolerance is ±0.5%

    Seamless Pipes and Tubes for Pressure Applications

    Seamless Pipes and Tubes for Pressure Applications
    Seamless Pipes and Tubes for Pressure Applications
    Seamless Pipes and Tubes for Pressure Applications
    The EN 10216 Euronorm replaces the old DIN 17175 and DIN 1629standards. This standard is designed for pipes used in pressure applications, such as a pipeline. This is why the associated steel qualities are designated by the letter P for Pressure. The value that follows this letter designates the minimum yield strength. The subsequent letter designations provide additional information.
    THE EN 10216 COMPRISES SEVERAL PARTS. THE PARTS THAT ARE RELEVANT TO US ARE AS FOLLOWS:
    • EN 10216 Part 1: non-alloy pipes with specified properties at room temperature
    • EN 10216 Part 2: non-alloy pipes with specified properties at higher temperatures
    • EN 10216 Part 3: alloy pipes made from fine-grained steel for any temperature
    We are one of the professional China manufacturers work at EN 10216-1(EN 10216-1 steel tubing).
    This part of EN10216 may also be applied for tubes of non-circular cross section; necessary modification should be agreed a time of enquiry and order.

    Some examples:

    EN 10216-1, QUALITY P235TR2 (FORMERLY DIN 1629, ST.37.0)

    • P = Pressure
    • 235 = minimum yield strength in N/mm2
    • TR2 = quality with specified properties relating to aluminum content, impact values and inspection and test requirements. (In contrast to TR1, for which this is not specified).

    EN 10216-2, QUALITY P235 GH (FORMERLY DIN 17175, ST.35.8 CL. 1, BOILER PIPE)

    • P = Pressure
    • 235 = minimum yield strength in N/mm2
    • GH = tested properties at higher temperatures

    EN 10216-3, QUALITY P355 N (MORE OR LESS EQUIVALENT TO DIN 1629, ST.52.0)

    • P = Pressure
    • 355 = minimum yield strength in N/mm2
    • N = normalized*
    * Normalized is defined as: normalized (warm) rolled or standard annealing (at a min temperature of 930°C). This applies to allqualities designated by the letter N in the new Euro Standards.

    Pipes: the following standards are replaced by DIN EN

    PIPES FOR PRESSURE APPLICATIONS OLD STANDARD
    ExecutionNormSteel grade
    WeldedDIN 1626St.37.0
    WeldedDIN 1626St.52.2
    SeamlessDIN 1629St.37.0
    SeamlessDIN 1629St.52.2
    SeamlessDIN 17175St.35.8/1
    SeamlessASTM A106*Grade B
    SeamlessASTM A333*Grade 6

    PIPES FOR PRESSURE APPLICATIONS NEW STANDARD

    ExecutionNormSteel grade
    WeldedDIN EN 10217-1P235TR2
    WeldedDIN EN 10217-3P355N
    SeamlessDIN EN 10216-1P235TR2
    SeamlessDIN EN 10216-3P355N
    SeamlessDIN EN 10216-2P235GH
    SeamlessDIN EN 10216-2P265GH
    SeamlessDIN EN 10216-4P265NL
    * ASTM standards will remain valid and will not be replaced by Euronorms in the near future

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