Ceramic Lined Elbows

SunnySteel's ceramic lined pipes resists abrasion and avoids product attrition.It reduces considerabley degradation of conveyed material and avoids formation of angel hair through its patented deflection chamber.

Wear Resistant Pipe and Elbow for Pneumatic Conveying

Tubes and bends in pneumatic conveying lines are suffering more or less abrasion. SunnySteel's ceramic lined pipes resists abrasion and avoids product attrition.It reduces considerabley degradation of conveyed material and avoids formation of angel hair through its patented deflection chamber.The compact design reduces cost of pipe support and installation. It is automatically self-purging with little pressure drop.

Ceramic Lined Elbows and Bends could be also applied in the parts of concrete pump owing to their advantages especially the low weight which helps to avoid the jam during the transport of concrete. 

Features of Alumina Ceramic:

Alumina is a cost effective and widely used material in the family of engineered ceramics. Alumina ceramics have been developed and optimized for maximum wear resistance and corrosion resistance.
A high density, diamond like hardness,fine grain structure and superior mechanical strength are the unique properties that make it the material of choice for a wide range of demanding applications.Ceramic has uses similar to Cast Basalt but it has greater resistance to wear in high velocity applications and impact resistance in extreme dynamic systems .

Main Properties of Ceramic

Item	Index
Content of Alumina	≥95%
Density	≥3.5 g/cm3
Rockwell Hardness	≥80 HRA
Impact Strength	≥850 Mpa
Bending Strength	≥290MPa
Breaking Temper	≥4.8MPa·m1/2
Coefficient of Linear Thermal Expansion	20W/m.K

Due to the above properties of Alumina Ceramic,Ceramic Lined Pipe Elbows have the following superiorities. 

Low friction factor of Ceramic at low impingement angles decreases the abrasion of materials maximally.
Ceramic-lined composite steel pipe can take place of expensive stainless steel, nickel, cast stone or alloy pipes.
And extended service life can also reduce maintenance cost.
Preventing operation cease caused by frequent replacement of pipes and elbows .
Excellent thermal resistance and abrasion resistance by ceramic material processing.
Distinguished adhesive strength by high-temperature bonding agent.
10~20 times longer life span than products processed with SS, etc.
No substance intermixed by abrasion during transportation.
Low density makes the wear resistant pipe elbow easy to carry and install.

View Related products:

+ Elbow 22.5 degree	+ Elbow 45 degree	+ Elbow 90 degree

Multi-resistant ceramic lined composite pipe

Multi-resistant ceramic lined composite pipe

Ceramic-lined composite pipe is the use of "SHS- self- propagating high-temperature synthesis of centrifuge technology" made ​​of new composite materials , is a national high-tech "863" plan focuses on industrial projects in the 1990s with the international advanced level. Ceramic-lined composite steel respectively, by corundum (a-AL2O3) ceramic , and steel transition layer composed of three parts from the inside out , even at high temperatures the formation of dense and smooth surface of the ceramic layer through the transition layer combined with a solid steel, fully played a corundum ceramics with high wear resistance, corrosion resistant and high strength steel having excellent toughness and weldability , toughness to overcome the poor and low- carbon steel pipe ceramic hardness , poor wear resistance . Thus , the product has wear, heat , and resistance to mechanical shock and thermal shock, and good weldability excellent overall performance. Especially suitable for slurries, corrosive or high temperature of powder and powder conveying occasions, with long life, light weight, reasonable price , not afraid to touch knock advantages. Extended service life several times to several times.

Ceramic-lined composite pipe can be widely used in electricity, coal, steel , petroleum, metallurgy , mining, building materials, chemicals and energy industries, transport ash, slag , coal , ore, cement , sand and other granular materials , grinding cut ideal medium wear pipeline , not only can greatly reduce the maintenance costs of materials , and can solve many of these industries major technical problems.

Features

1 , good wear resistance

Ceramic-lined composite pipe as AI2O3, Mohs hardness of 9.0 , equivalent to more than HRC90 , abrasion and tungsten carbide cobalt rather , ten times higher than steel .

2 , abrasion , anti- fouling

Ceramic-lined composite steel has excellent corrosion against acid corrosion and fouling characteristics of seawater . Acid 96-98 % with a high degree of corundum porcelain considerable , corrosion resistance than stainless steel 10 times higher . Is acid, alkali and corrosive gases , ideal fluid pipes, can be used for scaling serious dust pipe.

3 , running resistance

Drag coefficient ceramic lined steel pipes smaller than ordinary steel can reduce pipeline running resistance and reduce operating costs.

4, light weight , save steel

Ceramic-lined composite pipe wall thickness compared with wear-resistant alloy steel and cast iron pipe , or about 20% lighter .

5 , low cost

Ceramic-lined composite steel prices 20-30% lower than the wear-resistant alloy cast pipe .

6 , good heat resistance

Ceramic-lined composite pipe can be run in the long-term normal temperature range -50-900 ℃ , material linear expansion coefficient 6 ~ 8 × 10-6 ℃.

7 , easy installation and construction

Ceramic-lined composite steel can be welded , flanged , flexible connectivity options such as quick connectors , installation is very convenient.

Main kinds of resistant ceramic pipe

Including abrasion resistant ceramic pipe elbow, straight pipe , structural tee, head size, radius sections , adjustable pipe , mainly used for the air force , pumping slurry pipeline and other materials . Because the transmission medium with high hardness, flow speed , flow characteristics, can effectively reduce the transmission medium to the wall to produce long-lasting impact, abrasion , corrosion fatigue causes the pipe was gradually worn out speed.

Composite pipe due to give full play to the high steel strength, good toughness , impact resistance, good weldability and corundum high hardness, high wear resistance, corrosion resistance, heat resistance, low steel overcome hardness , poor wear resistance and toughness of ceramic poor characteristics. Thus , the composite pipe has good wear resistance, heat resistance, corrosion resistance and resistance to mechanical shock and thermal shock, weldability and good overall performance. Wear and corrosion pipeline ideal particulate materials , grinding, and other corrosive media .

Precautions

1 metal-ceramic composite pipe high hardness, good toughness, but in the handling, installation process moving light to light , to avoid serious collisions, in particular to avoid direct metal instruments

Ceramic layer end face contact or collision .
2 When installing pipes, pipe centerline to be on the positive, the level to leveling , to ensure that both ends of the accurate surface at both ends to control the amount of dislocation within 1.0mm.
(3) When using a flexible tube connected to a flexible pipe nipple connection kit is installed at both ends of the pipe insertion length to adjust the symmetry , since the thermal expansion coefficient of composite steel pipe 1 /3, thus stretching the gap can be reduced to 3 - 5mm.
4 When flange connection , it must be flush with the flange face composite pipe ends .
5 Due to the excellent performance of the composite pipe welding , so welding pipe connection mode manner, when its groove weld using 70 ° -90 °, the blunt edge of 2-4mm without leaving gaps , should adopt a small current welding.

ceramic lined elbows

SunnySteel's ceramic lined pipes resists abrasion and avoids product attrition.It reduces considerable degradation of conveyed material and avoids formation of angel hair through its patented deflection chamber.

Wear Resistant Pipe and Elbow for Pneumatic Conveying

Tubes and bends in pneumatic conveying lines are suffering more or less abrasion. SunnySteel's ceramic lined pipes resists abrasion and avoids product attrition.It reduces considerabley degradation of conveyed material and avoids formation of angel hair through its patented deflection chamber.The compact design reduces cost of pipe support and installation. It is automatically self-purging with little pressure drop.

Ceramic Lined Elbows and Bends could be also applied in the parts of concrete pump owing to their advantages especially the low weight which helps to avoid the jam during the transport of concrete. 

Features of Alumina Ceramic:

Alumina is a cost effective and widely used material in the family of engineered ceramics. Alumina ceramics have been developed and optimized for maximum wear resistance and corrosion resistance.
A high density, diamond like hardness,fine grain structure and superior mechanical strength are the unique properties that make it the material of choice for a wide range of demanding applications.Ceramic has uses similar to Cast Basalt but it has greater resistance to wear in high velocity applications and impact resistance in extreme dynamic systems .

Main Properties of Ceramic

Item	Index
Content of Alumina	≥95%
Density	≥3.5 g/cm3
Rockwell Hardness	≥80 HRA
Impact Strength	≥850 Mpa
Bending Strength	≥290MPa
Breaking Temper	≥4.8MPa·m1/2
Coefficient of Linear Thermal Expansion	20W/m.K

Due to the above properties of Alumina Ceramic,Ceramic Lined Pipe Elbows have the following superiorities. 

Low friction factor of Ceramic at low impingement angles decreases the abrasion of materials maximally.
Ceramic-lined composite steel pipe can take place of expensive stainless steel, nickel, cast stone or alloy pipes.
And extended service life can also reduce maintenance cost.
Preventing operation cease caused by frequent replacement of pipes and elbows .
Excellent thermal resistance and abrasion resistance by ceramic material processing.
Distinguished adhesive strength by high-temperature bonding agent.
10~20 times longer life span than products processed with SS, etc.
No substance intermixed by abrasion during transportation.
Low density makes the wear resistant pipe elbow easy to carry and install.