Showing posts with label heater tubes. Show all posts
Showing posts with label heater tubes. Show all posts

U-bend seamless tubes

U-bend seamless tubes
U-bend seamless tubes
Each U bend tube of our range is rigorously quality checked by our team of talented professionals on every stage of production to deliver the clients defect free best quality products. These U bend tubes can be custom designed in various diameters as per the requirements of our clients.
Available in different specifications, these U bend tubes can be custom designed in various diameters as per the requirements of our clients.
Application:
  • Boilers, heat exchangers, super heaters, condensers
Production Standard, Grade, Steel No:
  • ASTM A688/A688M-Welded Austentic Steel Feedwater Heater Tubes.
  • ASTM A 312/213/269,DIN 17458/2462,BS3605/1,JIS, ASME SA556 G3429/3459,ISO1129/2037/9329,GB/T14975/14976/13296 and so on.
Material:
  • TP304,TP304L,TP316,TP316L,TP321,TP310S,TP347H,TP316Ti,
  • Carbon steel
  • alloys and so on.
Proces:
  • The removal of beads is done as per standard specifications.
  • Bead is cold worked.
  • It is brought in level with the base metal.
Before heat treatment on tube mill, bead rolling is made in-line.
This will help in recrystallization of weld structure.
The weld structure will also homogenize faster in annealing process.
Length: unbending length or fix length
Mill test certificate: according to EN 10204 3.2
Packing: Wooden cases, bundle or plastic bags, plywood boxes
Oil-dip, Varnish, Passivation, Phosphating, Shot Blasting.
Features :
  • U bending is done by cold working process.
  • U bending is done to the required radius as per customer drawings.
  • The bend portion and six inch leg is stress relieved by resistance heating.
  • Inert gas (Argon) is passed through it at the required flow rate to avoid oxidation in ID.
  • The radius is checked for its OD and wall thinning with the recommended specification.
  • The physical properties and micro-structure is checked at three different position.
  • Visual inspection for waviness and cracks is done with Dye Penetrant Test.
  • Each tube is then hydro tested at the recommended pressure to check for leakage.
  • Cotton ball test is done to check the ID cleanliness of the tube.

ASME SA210 seamless tube

ASME SA210 seamless tube
ASME SA210 seamless tube
ASTM A210/ASME SA210 seamless tube
ASME SA210ASTM A210heater tubesSeamless tubesuperheater tubes
ASTM A210 is the standard covers seamless medium-carbon steel boiler and superheater tubes.
ASTM A210 also covers minimum-wall-thickness, tubing sizes, boiler flues including safe ends, arch and stay tubes. ASTM A210 provides tensile and hardness properties but only applicable to certain size limitations. Material manufacturing shall be killed. Tubes shall be made by seamless process, marked as either hot-finished or cold-finished. Surface condition shall be specifically stated in the order. Chemical composition shall conform to the requirements. Elemental composition other than listed here shall not be permitted. Tension test, flattening test, flaring test, hardness test, hydrostatic or nondestructive electric test shall be made on specimens. Superheater tubes shall be formed without defects and shall withstand expansion, beading, forging, welding, and bending.
This abstract is a brief summary of the referenced standard. It is informational only and not an official part of the standard; the full text of the standard itself must be referred to for its use and application. ASTM does not give any warranty express or implied or make any representation that the contents of this abstract are accurate, complete or up to date.

ASTM A210/ASME SA210 Grade:

  • ASTM A210 A1
  • ASTM A210 GR.C

Mechanical Properties of ASTM A210:

GradeC(Max)MnSi(Min)P(Max)S(Max)
ASTM A210 A10.27Max.0.930.100.0350.035
ASTM A210 Gr.C0.350.29~1.060.100.0350.035

Chemical composition  (%) of ASTM A210:

GradeTensile Strength(Mpa)Yield Strength(Mpa)Elongation (%)
ASTM A210 A1≥ 415≥ 255≥ 30
ASTM A210 Gr.C≥ 485≥ 275≥ 30

Delivery Condition:

  • Annealed, Normalized, Normalized and Tempered

Surface treatment:

  • Oil-dip, Varnish, Passivation, Phosphating, Shot Blasting

Application:

  • For high, middle, low pressure boiler and pressure purpose
Both ends of each crate will indicate the order no., heat no., dimensions, weight and bundles or as requested.

ASTM A192 superheater tubes

ASTM A192 superheater tubes
ASTM A192 superheater tubes
ASTM A192 superheater tubes

The ASTM A192 belongs to the carbon seamless tubes, which is specially designed for high, middle, low pressure purpose in seamless carbon steel boilers and as super heater tubes.
  • ASTM A192- American Society for Testing Materials standard
  • ASME SA192 -American Society of Mechanical Engineers standards
This guide covers standard specifications for minimum-wall-thickness, seamless carbon steel boiler and superheater tubes for high-pressure service. The steel shall conform to the required chemical composition for carbon, manganese, phosphorus, sulfur, and silicon. The tubes shall have a hardness number not exceeding a specific value. The following mechanical tests shall be conducted, namely: flattening test; flaring test; hardness test; and hydrostatic test.
This abstract is a brief summary of the referenced standard. It is informational only and not an official part of the standard; the full text of the standard itself must be referred to for its use and application. ASTM does not give any warranty express or implied or make any representation that the contents of this abstract are accurate, complete or up to date.

General scope

  • This specification covers minimum-wall-thickness, seamless carbon steel boiler and superheater tubes for high-pressure service.
  • The tubing sizes and thicknesses usually furnished to this specification are ½ in. to 7 in. [12.7 to 177.8 mm] outside diameter and 0.085 to 1.000 in. [2.2 to 25.4 mm], inclusive, in minimum wall thickness. Tubing having other dimensions may be furnished, provided such tubes comply with all other requirements of this specification.
  • Mechanical property requirements do not apply to tubing smaller than 1/8 in. [3.2 mm] inside diameter or 0.015 in. [0.4 mm] thickness.
  • The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. The inch-pound units shall apply unless the ‘M’ designation of this specification is specified in the order.

Note:

  • Mill test certificates will be issued according to EN10204.3
  • All tubes shall be supplied as per applicable ASTM Specification.
  • The tubes Shall be Seamless and the testing shall be as per A 450 / A450M.
Application: apply to the heat exchangers, condensers and heat transfer equipment and similar pipe.
Marking:
  • Pipes are supplied with marking according to standard and customer request.
  • Marking is paint on the ends of pipes.
  • The same data, as well as additional information per customer’s request, is indicated on the bundle’s tags.

Delivery:

  • Pipes are supplied in hexagonal bundles or round bundles tied with steel strip.
  • Weight of bundle-up to 5000 kg upon request of customer.
  • Each bundle is furnished with three tags.

Chemical Compositions(%) of ASTM A192

CSiMnPSCrMoCuNiV
0.06-0.18≤0.250.27-0.63≤0.035≤0.035/////

Mechanical Properties of ASTM A192

Yield Strength (Mpa)Tensile Strength (Mpa)Elongation (%)
≥180≥325≥35

ASTM A213 T5 Superheater and Heat-Exchanger Tubes

ASTM A213 T5 Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater, and Heat-Exchanger Tubes.
Grades containing the letter H in their designation have requirements different from those of similar grades not containing the letter H.
These different requirements provide higher creep-rupture strength than normally achievable in similar grades without these different requirements. The tubes shall be made by the seamless process and shall be either hot finished or cold finished, as specified. Grade TP347HFG shall be cold finished. Heat treatment shall be done separately and in addition to heating for hot forming. The ferritic alloy and ferritic stainless steels shall be reheated. On the other hand, austenitic stainless steel tubes shall be furnished in the heat-treated condition. Alternatively, immediately after hot forming, while the temperature of the tubes is not less than the minimum solution temperature, tubes may be individually quenched in water or rapidly cooled by other means. Tension test, hardness test, flattening test, and flaring test shall be done to each tube. Also, each tube shall be subjected to the nondestructive electric test or hydrostatic test.
ASTM A209 Through A213
  • Other standard specifications include the categories of A209 seamless carbon-molybdenum alloy-steel boiler and superheater tubes; A210 seamless medium-carbon steel boiler and superheater tubes and A213 seamless ferritic and austenitic steel boiler, superheater and heat-exchanger tubes. Piping wall thicknesses range from 1/2 inch to 5 inches. A213 grades also have the letter H or M assigned, which changes the composition and specifications for that series.
This abstract is a brief summary of the referenced standard. It is informational only and not an official part of the standard; the full text of the standard itself must be referred to for its use and application. ASTM does not give any warranty express or implied or make any representation that the contents of this abstract are accurate, complete or up to date.

Chemical Composition(%) for ASTM A213 T5 Low Alloy Steel

UNS DesignationK41545
Carbon0.15
Manganese0.30–0.60
Phosphorus0.025
Sulfur0.025
Silicon0.5
Nickel
Chromium4.00–6.00
Molybdenum0.45–0.65
Vanadium
Boron
Niobium
Nitrogen
Aluminum
Tungsten
Other Elements

Mechanical properties

Tensile strength(min)415Mpa
Yield strength(min)220Mpa
Elongation30%
Delivery conditionannealed
Packing:
  • Packed in wooden crates, wrapped in plastic, and suitably protected for sea-worthly delivery or as requested.
  • Both ends of each crate will indicate the order no., heat no., dimensions, weight and bundles or as requested.
Delivery:
Pipes are supplied in hexagonal bundles or round bundles tied with steel strip.
Weight of bundle – up to 5000 kg upon request of customer.
Each bundle is furnished with three tags.

ASTM A213 T22 alloy pipes

ASTM A213 T22 Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater, Heat-Exchanger Tubes.
Grades containing the letter H in their designation have requirements different from those of similar grades not containing the letter H.
These different requirements provide higher creep-rupture strength than normally achievable in similar grades without these different requirements. ASTM A213 T22 tubes shall be made by the seamless process and shall be either hot finished or cold finished, as specified. Grade TP347HFG shall be cold finished. Heat treatment shall be done separately and in addition to heating for hot forming. The ferritic alloy and ferritic stainless steels shall be reheated. On the other hand, austenitic stainless steel tubes shall be furnished in the heat-treated condition. Alternatively, immediately after hot forming, while the temperature of the tubes is not less than the minimum solution temperature, tubes may be individually quenched in water or rapidly cooled by other means. Tension test, hardness test, flattening test, and flaring test shall be done to each tube. Also, each tube shall be subjected to the nondestructive electric test or hydrostatic test.
ASTM A209 Through A213
  • Other standard specifications include the categories of A209 seamless carbon-molybdenum alloy-steel boiler and superheater tubes; A210 seamless medium-carbon steel boiler and superheater tubes and A213 seamless ferritic and austenitic steel boiler, superheater and heat-exchanger tubes.
  • Piping wall thicknesses range from 1/2 inch to 5 inches. A213 grades also have the letter H or M assigned, which changes the composition and specifications for that series.
  • This abstract is a brief summary of the referenced standard. It is informational only and not an official part of the standard; the full text of the standard itself must be referred to for its use and application.
ASTM does not give any warranty express or implied or make any representation that the contents of this abstract are accurate, complete or up to date.
Wall thickness is average wall or according to ASME SA530.
Notes for Bend Test:
  • For pipe whose diameter exceeds NPS 25 and whose diameter to wall thickness ratio is 7.0 or less shall be subjected to the bend test instead of the flattening test.
  • Other pipe whose diameter equals or exceeds NPS 10 may be given the bend test in place of the flattening test subject to the approval of the purchaser.
  • The bend test specimens shall be bent at room temperature through 180 without cracking on the outside of the bent portion.
Packing:
  • Packed in wooden crates, wrapped in plastic, and suitably protected for sea-worthly delivery or as requested.
  • Both ends of each crate will indicate the order no., heat no., dimensions, weight and bundles or as requested.
Delivery:
Pipes are supplied in hexagonal bundles or round bundles tied with steel strip.
Weight of bundle – up to 5000 kg upon request of customer.
Each bundle is furnished with three tags.

Chemical Composition(%) for ASTM A213 T22 Low Alloy Steel
UNS DesignationK21590
Carbon0.05–0.15
Manganese0.30–0.60
Phosphorus0.025
Sulfur0.025
Silicon0.50
Nickel
Chromium1.90-2.60
Molybdenum0.87–1.13
Vanadium
Boron
Niobium
Nitrogen
Aluminum
Tungsten
Other Elements
Mechanical properties for ASTM A213 T22 Low Alloy Steel
Tensile strength(min)415Mpa
Yield strength(min)220Mpa
Elongation30%
Delivery conditionannealed
Permitted tolerance for OD
ODPlus tolerance(+)Minus tolerance (-)
10.29—48.30.40.4
>48.3—-≤114.30.790.79
>114.3—≤219.11.590.79
>219.1—≤323.92.380.79
>323.9±1%

ASTM A213 Standard Scope

1.1 This specification covers seamless ferritic and austenitic steel boiler, superheater, and heat-exchanger tubes, designated Grades T91, TP304, etc. These steels are listed in Tables 1 and 2.
1.2 Grades containing the letter, H, in their designation, have requirements different from those of similar grades not containing the letter, H. These different requirements provide higher creep-rupture strength than normally achievable in similar grades without these different requirements.
1.3 The tubing sizes and thicknesses usually furnished to this specification are 1/8 in. [3.2 mm] in inside diameter to 5 in. [127 mm] in outside diameter and 0.015 to 0.500 in. [0.4 to 12.7 mm], inclusive, in minimum wall thickness or, if specified in the order, average wall thickness. Tubing having other diameters may be furnished, provided such tubes comply with all other requirements of this specification.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. The inch-pound units shall apply unless the “M” designation of this specification is specified in the order.
TABLE 1 Chemical Composition Limits, %A, for Low Alloy SteelA Maximum, unless range or minimum is indicated. Where ellipses (…) appear in this table, there is no requirement, and analysis for the element need not be determined or reported.
B It is permissible to order T2 and T12 with a sulfur content of 0.045 max. See 16.3.
C Alternatively, in lieu of this ratio minimum, the material shall have a minimum hardness of 275 HV in the hardened condition, defined as after austenitizing and cooling to room temperature but prior to tempering. Hardness testing shall be performed at mid-thickness of the product. Hardness test frequency shall be two samples of product per heat treatment lot and the hardness testing results shall be reported on the material test report.

ASTM A213 T22 Seamless alloy pipe

ASTM A213 T22 Seamless Ferritic and Austenitic Alloy-Steel Boiler, Superheater, Heat-Exchanger Tubes.
Grades containing the letter H in their designation have requirements different from those of similar grades not containing the letter H.
These different requirements provide higher creep-rupture strength than normally achievable in similar grades without these different requirements. ASTM A213 T22 tubes shall be made by the seamless process and shall be either hot finished or cold finished, as specified. Grade TP347HFG shall be cold finished. Heat treatment shall be done separately and in addition to heating for hot forming. The ferritic alloy and ferritic stainless steels shall be reheated. On the other hand, austenitic stainless steel tubes shall be furnished in the heat-treated condition. Alternatively, immediately after hot forming, while the temperature of the tubes is not less than the minimum solution temperature, tubes may be individually quenched in water or rapidly cooled by other means. Tension test, hardness test, flattening test, and flaring test shall be done to each tube. Also, each tube shall be subjected to the nondestructive electric test or hydrostatic test.
ASTM A209 Through A213
  • Other standard specifications include the categories of A209 seamless carbon-molybdenum alloy-steel boiler and superheater tubes; A210 seamless medium-carbon steel boiler and superheater tubes and A213 seamless ferritic and austenitic steel boiler, superheater and heat-exchanger tubes.
  • Piping wall thicknesses range from 1/2 inch to 5 inches. A213 grades also have the letter H or M assigned, which changes the composition and specifications for that series.
  • This abstract is a brief summary of the referenced standard. It is informational only and not an official part of the standard; the full text of the standard itself must be referred to for its use and application.
ASTM does not give any warranty express or implied or make any representation that the contents of this abstract are accurate, complete or up to date.
Wall thickness is average wall or according to ASME SA530.
Notes for Bend Test:
  • For pipe whose diameter exceeds NPS 25 and whose diameter to wall thickness ratio is 7.0 or less shall be subjected to the bend test instead of the flattening test.
  • Other pipe whose diameter equals or exceeds NPS 10 may be given the bend test in place of the flattening test subject to the approval of the purchaser.
  • The bend test specimens shall be bent at room temperature through 180 without cracking on the outside of the bent portion.
Packing:
  • Packed in wooden crates, wrapped in plastic, and suitably protected for sea-worthly delivery or as requested.
  • Both ends of each crate will indicate the order no., heat no., dimensions, weight and bundles or as requested.
Delivery:
Pipes are supplied in hexagonal bundles or round bundles tied with steel strip.
Weight of bundle – up to 5000 kg upon request of customer.
Each bundle is furnished with three tags.

Chemical Composition(%) for ASTM A213 T22 Low Alloy Steel
UNS DesignationK21590
Carbon0.05–0.15
Manganese0.30–0.60
Phosphorus0.025
Sulfur0.025
Silicon0.50
Nickel
Chromium1.90-2.60
Molybdenum0.87–1.13
Vanadium
Boron
Niobium
Nitrogen
Aluminum
Tungsten
Other Elements
Mechanical properties for ASTM A213 T22 Low Alloy Steel
Tensile strength(min)415Mpa
Yield strength(min)220Mpa
Elongation30%
Delivery conditionannealed
Permitted tolerance for OD
ODPlus tolerance(+)Minus tolerance (-)
10.29—48.30.40.4
>48.3—-≤114.30.790.79
>114.3—≤219.11.590.79
>219.1—≤323.92.380.79
>323.9±1%

ASTM A213 Standard Scope

1.1 This specification covers seamless ferritic and austenitic steel boiler, superheater, and heat-exchanger tubes, designated Grades T91, TP304, etc. These steels are listed in Tables 1 and 2.
1.2 Grades containing the letter, H, in their designation, have requirements different from those of similar grades not containing the letter, H. These different requirements provide higher creep-rupture strength than normally achievable in similar grades without these different requirements.
1.3 The tubing sizes and thicknesses usually furnished to this specification are 1/8 in. [3.2 mm] in inside diameter to 5 in. [127 mm] in outside diameter and 0.015 to 0.500 in. [0.4 to 12.7 mm], inclusive, in minimum wall thickness or, if specified in the order, average wall thickness. Tubing having other diameters may be furnished, provided such tubes comply with all other requirements of this specification.
1.4 The values stated in either SI units or inch-pound units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard. The inch-pound units shall apply unless the “M” designation of this specification is specified in the order.
TABLE 1 Chemical Composition Limits, %A, for Low Alloy SteelA Maximum, unless range or minimum is indicated. Where ellipses (…) appear in this table, there is no requirement, and analysis for the element need not be determined or reported.
B It is permissible to order T2 and T12 with a sulfur content of 0.045 max. See 16.3.
C Alternatively, in lieu of this ratio minimum, the material shall have a minimum hardness of 275 HV in the hardened condition, defined as after austenitizing and cooling to room temperature but prior to tempering. Hardness testing shall be performed at mid-thickness of the product. Hardness test frequency shall be two samples of product per heat treatment lot and the hardness testing results shall be reported on the material test report.

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